Brassburg/Materials guide

BRASSBURG · MATERIALS GUIDE

Copper Alloy Atlas

Alloy families, constituent elements and representative grades.

Alloy families
16
Selected grades
46
Alloying elements
20

Families & elements

16 Alloy families

Filter by element

Elements indicate additions used across a family, rather than a composition shared by every grade. Colours distinguish families.

Alloy families / 01Cu

Pure copper

Unalloyed copper grades used for electrical conduction, heat transfer and formed products. Oxygen content and deoxidation distinguish important grades.

Cu

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Electrical conductivity
  • Heat transfer
  • Cold formability

Typical applications

  • Busbars and conductors
  • Heat exchangers
  • Plumbing tube

Grade & application notes

Oxygen-free, tough-pitch and phosphorus-deoxidized copper have different processing and conductivity characteristics.

Representative grades

3

Grade links provide composition limits and detailed information.

Alloy families / 02Cu–Te / Cu–S / Cu–Fe–P

Low-alloy & high-copper alloys

Small additions adjust machining, strength or resistance to softening while retaining a high copper content. This group covers systems outside the dedicated families in the atlas.

CuTeSFePAg

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Targeted alloy additions
  • Machining or strength
  • Conductivity balance

Typical applications

  • Machined electrical parts
  • Leadframes
  • Contacts

Grade & application notes

Tellurium and sulfur coppers are machining grades; copper-iron-phosphorus alloys serve a different strength and conductivity requirement.

Representative grades

3

Grade links provide composition limits and detailed information.

Alloy families / 03Cu–Zn

Brass & modified brasses

Copper-zinc alloys range from cold-forming sheet to forged and cast engineering grades. Tin, silicon, aluminium or other additions create specialised subgroups.

CuZnSnSiAlMnBi

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Forming and forging
  • Broad product range
  • Modified compositions

Typical applications

  • Fittings and valves
  • Heat-exchanger tube
  • Hardware and bearings

Grade & application notes

Tin brass and silicon brass remain copper-zinc systems. “Manganese bronze” is a traditional name for high-strength brass; copper-bismuth cast grades also sit within the UNS brass group.

Representative grades

8

Grade links provide composition limits and detailed information.

Alloy families / 04Cu–Zn–Pb / Cu–Sn–Zn–Pb

Leaded brass & red brass

Lead additions support chip formation in machined brass parts. Cast red and semi-red brasses can also contain substantial tin.

CuZnPbSn

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Machinability
  • Forging grades
  • Cast pressure parts

Typical applications

  • Precision turned parts
  • Valve bodies
  • Hardware

Grade & application notes

Names such as architectural bronze or gunmetal do not identify chemistry on their own. Lead restrictions must be checked for the intended product and market.

Representative grades

4

Grade links provide composition limits and detailed information.

Alloy families / 05Cu–Sn / Cu–Sn–P

Tin & phosphor bronze

Tin strengthens copper. Wrought phosphor bronzes are established spring materials; cast tin bronzes serve gears, bearings and other wear components.

CuSnP

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Spring behaviour
  • Wear resistance
  • Wrought and cast grades

Typical applications

  • Connector springs
  • Gears
  • Bearings

Grade & application notes

A spring strip and a cast gear bronze require different product specifications, even when both are described as tin bronze.

Representative grades

4

Grade links provide composition limits and detailed information.

Alloy families / 06Cu–Sn–Pb

Leaded tin bronze

Copper-tin alloys with lead for bearing and machining applications. The group includes wrought leaded phosphor bronze and cast high-leaded tin bronze.

CuSnPb

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Bearing compatibility
  • Machinability
  • Anti-seizing behaviour

Typical applications

  • Bushings
  • Plain bearings
  • Machined components

Grade & application notes

Load, speed and lubrication conditions determine bearing suitability. A familiar bronze designation is not a drinking-water approval.

Representative grades

3

Grade links provide composition limits and detailed information.

Alloy families / 07Cu–Al / Cu–Al–Ni–Fe

Aluminium & nickel aluminium bronze

Aluminium is the defining addition. Nickel and iron are used in important engineering grades for demanding wear and corrosion conditions.

CuAlNiFe

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Mechanical strength
  • Corrosion resistance
  • Wear resistance

Typical applications

  • Marine hardware
  • Pump and valve parts
  • Bushings and gears

Grade & application notes

Wrought C63000 and cast C95800 are separate specifications. Nickel aluminium bronze must not be confused with nickel-rich Cu–Ni–Al alloys.

Representative grades

3

Grade links provide composition limits and detailed information.

Alloy families / 08Cu–Si

Silicon bronze

Copper-silicon alloys combine forming and joining characteristics with corrosion resistance. Common wrought grades include low- and high-silicon bronze.

CuSiMn

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Formability
  • Joining
  • Corrosion resistance

Typical applications

  • Fasteners
  • Architectural work
  • Welded components

Grade & application notes

Silicon bronze and silicon brass are different systems: zinc is a substantial constituent of silicon brass.

Representative grades

2

Grade links provide composition limits and detailed information.

Alloy families / 09Cu–Ni

Copper-nickel

Nickel is the principal addition. The family includes marine copper-nickels and specialised resistance or strengthened copper-nickel systems.

CuNiFeMnAl

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Marine corrosion resistance
  • Weldable grades
  • Specialised electrical behaviour

Typical applications

  • Seawater piping
  • Heat exchangers
  • Marine fittings

Grade & application notes

90/10 and 70/30 are common marine group names. Cu–Ni–Al engineering alloys have different strengthening mechanisms and should be assessed separately.

Representative grades

3

Grade links provide composition limits and detailed information.

Alloy families / 10Cu–Ni–Zn

Nickel silver

Copper-nickel-zinc alloys with a silver-like appearance. They are used for formed hardware, decorative parts and instrument components.

CuNiZn

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Silver-like colour
  • Cold forming
  • Plating base

Typical applications

  • Instrument parts
  • Decorative hardware
  • Musical instrument parts

Grade & application notes

“Nickel silver” is a copper-nickel-zinc alloy name; it does not imply silver content.

Representative grades

2

Grade links provide composition limits and detailed information.

Alloy families / 11Cu–Be

Copper-beryllium

Precipitation-hardenable copper alloys supplied as high-strength or higher-conductivity grades. Processing and heat-treatment condition are central to their performance.

CuBeNiCo

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Precipitation hardening
  • Spring strength
  • Stress-relaxation resistance

Typical applications

  • Spring contacts
  • Precision connectors
  • Industrial tooling

Grade & application notes

High-strength C17200 and higher-conductivity C17510 serve different priorities; one family-wide property value would be misleading.

Representative grades

2

Grade links provide composition limits and detailed information.

Alloy families / 12Cu–Ni–Si

Copper-nickel-silicon

Strengthened copper alloys used where electrical contacts require both conductivity and mechanical performance. Often described as Corson-type alloys.

CuNiSiMgCr

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Strength and conductivity
  • Contact performance
  • Heat-treatment response

Typical applications

  • Automotive connectors
  • Electrical terminals
  • Spring contacts

Grade & application notes

Additional magnesium, chromium or other elements vary by grade. Copper-nickel-silicon grades occur in more than one broad UNS number range.

Representative grades

2

Grade links provide composition limits and detailed information.

Alloy families / 13Cu–Cr / Cu–Zr / Cu–Cr–Zr

Chromium & zirconium copper

Copper alloys designed for conductivity together with strength and resistance to softening. Chromium, zirconium or both are used in distinct grades.

CuCrZr

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Electrical and thermal conduction
  • Heat-treatment strengthening
  • Softening resistance

Typical applications

  • Resistance-welding electrodes
  • Electrical contacts
  • Heat-loaded tooling

Grade & application notes

C15000 is zirconium copper, C18200 chromium copper and C18150 chromium-zirconium copper. Welding can alter the hardened condition.

Representative grades

3

Grade links provide composition limits and detailed information.

Alloy families / 14Cu–Ni–Sn

Copper-nickel-tin

Copper-nickel-tin alloys include spinodal-hardened systems for high-strength spring and mechanical components.

CuNiSn

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Spinodal strengthening
  • Mechanical strength
  • Spring applications

Typical applications

  • Connectors
  • Springs
  • Loaded mechanical parts

Grade & application notes

C72700 and C72900 differ in nickel and tin content. Temper and hardening route must accompany any property comparison.

Representative grades

2

Grade links provide composition limits and detailed information.

Alloy families / 15Cu–Ti

Copper-titanium

High-strength copper alloys used for compact spring contacts and electronic connectors. Titanium content and processing control spring and relaxation behaviour.

CuTiFe

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • High-strength strip
  • Spring performance
  • Stress-relaxation resistance

Typical applications

  • Electronic connectors
  • Compact spring parts
  • Contact components

Grade & application notes

High strength does not imply pure-copper conductivity. Product datasheets distinguish each grade and temper.

Representative grades

2

Grade links provide composition limits and detailed information.

Alloy families / 16Cu–Mn–Ni / Cu–Mn–Sn

Copper-manganese resistance alloys

Copper-manganese systems developed for controlled electrical resistance and stable measurement. Nickel or tin may be added for specific resistance characteristics.

CuMnNiSn

Elements cover different subgroups, rather than a single grade composition.

Material characteristics

  • Controlled resistivity
  • Resistance stability
  • Precision measurement

Typical applications

  • Current shunts
  • Precision resistors
  • Current sensing

Grade & application notes

Examples include CuMn12Ni2 resistance alloys. This is not the copper-zinc family traditionally called “manganese bronze”; no UNS equivalence is assigned here.

Representative grades

0

This family is documented by system references; no representative UNS grade is listed yet.

REFERENCE NOTES

Scope & references

The atlas groups major copper-base alloy systems, covering wrought and cast materials. Families are an editorial navigation structure; listed grades are representative examples, rather than an exhaustive standards register.

Composition, properties and supply requirements depend on the grade, specification, product form and temper. A UNS number does not establish equivalence to a GB or EN grade.

Lead-free status, dezincification resistance (DZR) and drinking-water suitability require separate checks. Element combinations identify alloy systems, rather than complete compositions or percentages.